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High-quality roller conveyor shot blasting machine is mainly used for surface treatment of various large workpieces, removing oxide scale and welding slag on the surface of workpieces, showing metallic luster, and increasing surface area, such as large workpieces such as steel plates, H-beams, I-beams, and steel pipes. , suitable for petrochemical, steel, urban central heating, central drainage and other industries.
The roller conveyor shot blasting machine is mainly used for cleaning large workpieces such as steel plates, H-beams, and steel pipes.
The roller conveyor shot blasting machine features multiple high-efficiency blast wheels positioned at different locations within the blasting chamber. Workpieces are carried by the roller conveyor system and pass through the blasting zone at a constant speed. During transit, abrasive media is thrown at high speed from multiple angles onto the workpiece surface, effectively removing scale, rust, and welding residue. After cleaning, the workpiece surface displays a uniform metallic luster with a suitable roughness profile for coating applications.
Continuous Operation The roller conveyor system supports uninterrupted workpiece flow through the blasting chamber. The machine can be directly integrated with other processes such as cutting, welding, and painting to form an automated production line.
Uniform Cleaning Results The strategic arrangement of multiple blast wheels ensures that all surfaces of the workpiece receive abrasive coverage during transit. By adjusting the conveyor speed and abrasive flow, consistent cleaning results can be achieved for different workpiece types.
Wide Application Range Capable of processing various workpiece specifications including steel plates, H-beams, I-beams, channels, angle bars, steel pipes, and welded structures. Workpiece length is unlimited, while width and height must fit within the blasting chamber clearance.
Robust and Durable Construction The interior of the blasting chamber is lined with high-wear-resistant protective plates, effectively extending equipment service life. The rollers are manufactured from wear-resistant materials to withstand continuous transport of heavy workpieces.
Environmentally Friendly Design Equipped with a high-efficiency cartridge dust collection system to ensure emissions meet regulatory standards. The blasting chamber is well sealed to prevent dust escape, improving the working environment.
Steel Structure Industry Surface preparation of steel plates and profiles prior to welding and cutting, removing scale and rust to provide a good foundation for subsequent coating.
Bridge Manufacturing Batch cleaning of steel bridge components to ensure coating adhesion and extend the anti-corrosion service life of bridges.
Shipbuilding Descaling treatment of marine steel plates and profiles to meet the stringent coating requirements of the shipbuilding industry.
Petrochemical Industry Surface cleaning of pipeline and tank steel plates, removing welding residue in preparation for anti-corrosion coatings.
Urban Heating and Drainage Surface treatment of heating and drainage pipes, removing mill scale to enhance coating adhesion.
|
Configuration Item |
Available Options |
|
Number of Blast Wheels |
2 to 8 units based on cleaning width and intensity requirements |
|
Conveyor Roller Length |
Infeed and outfeed section lengths customized according to production line layout |
|
Blasting Chamber Dimensions |
Channel width and height determined by maximum workpiece cross-section |
|
Dust Collection System |
Cartridge filter or bag filter selected based on emission requirements |
|
Control System |
PLC automatic control with touchscreen interface |
|
Workpiece Detection |
Photoelectric sensors automatically detect workpiece position to control blast wheel operation |
When selecting a roller conveyor shot blasting machine, the following factors should be considered:
Workpiece Cross-Section Dimensions: Maximum width and height determine the blasting chamber clearance
Workpiece Length: Affects the configuration of infeed and outfeed conveyor sections
Processing Speed: Required throughput determines conveyor speed and blast wheel power
Cleaning Requirements: Surface cleanliness level and roughness profile affect blasting parameter settings
Site Conditions: Overall equipment length and pit requirements should be confirmed in advance
To meet different production requirements, the roller conveyor shot blasting machine can be equipped with the following auxiliary devices:
Loading Table: For automatic feeding of steel plates or profiles
Discharge Collection System: For stacking cleaned workpieces or transferring to the next process
Automatic Painting System: For applying primer coating immediately after blasting
Drying System: To accelerate coating curing
Abrasive Circulation System: For automatic recovery, screening, and replenishment of abrasive media
Qingdao Puhua Heavy Industry Group is a professional roller conveyor shot blasting machine manufacturer and supplier of roller conveyor shot blasting machine factories in China. There may be many roller conveyor shot blasting machine manufacturers, but not all roller conveyor shot blasting machine manufacturers are the same. Over the past 15+ years, our expertise in manufacturing roller conveyor shot blasting machines has been honed.
Which industries are roller through shot blasting machines suitable for?
The roller through shot blasting machine is suitable for surface rust removal and painting processes of steel plates, profiles, and structural components in industries such as shipbuilding, automobiles, locomotives, bridges, and machinery.
How to quickly determine which shot blasting machine is suitable for my industry?
The simplest basis is the size of the work piece to be processed, and the most direct and simple way is for you to contact our professional sales team for one-on-one service and develop a plan.
Efficiency of roller shot blasting machine
The one-time cleaning time of the roller shot blasting machine is 15-25 minutes. The sales team and design team will add auxiliary tools according to the actual size and shape of the work piece to accommodate more work pieces.
How to deal with the malfunction of shot blasting machine?
We are equipped with professional machine operation manuals and troubleshooting manuals. Our engineers will provide on-site training and guidance to users, and our after-sales team is available 24 hours a day to answer questions. If the user still cannot solve the problem, we will dispatch experts to the site.
What is the service life of the shot blasting machine
We guide and train users to operate and maintain machines correctly. As long as improper operation, malignant damage, and other adverse conditions are excluded, the lifespan of the shot blasting machine is usually 5-10 years.
What preparations should be made after purchasing a shot blasting machine
Normally, roller shot blasting machines require the construction of deep foundation pits. The engineer provides a detailed preparation manual for the shot blasting machine purchased by the user, including foundation, power and electrical aspects.
How to achieve absolute safety of shot blasting machine without personnel accidents?
The shot blasting machine has a reasonable structure and undergoes three rounds of safety and quality testing before leaving the factory. It is equipped with a PLC intelligent control system, fault monitoring intelligent equipment, and emergency stop function. Engineers provide professional training to users on correct operation. All components of the shot blasting machine are covered with protective functions for the operator.
Will the supplier still serve the user if the shot blasting machine exceeds the warranty period?
If the shot blasting machine exceeds the warranty period, we will still provide users with timely and free online consultation and answers, regular follow-up visits, and engineers will regularly visit the user's site for guidance and monitoring.
Maintenance of shot blasting machine
*Regular lubrication
*Regular inspection
*Improve operating environment
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